TiAIN Coating Solid Tungsten Carbide End Mills for Cast Iron Hardened Steel
Features:
We are professional munufaturer and supplier for a ranges of high performance solid carbide end mills, drills, reamers in ultra micro grain tungsten carbide materials.
Applications:
Aluminum, Copper, Iron, Ordinary Steel, Heat Resistant Steel, Stainless Steel, Ti Alloy Milling.
Cutting material is an important consideration when selecting an end mill. Carbide End Mills can run at higher speeds than high-speed or alloy steel, it is also more resistant to wear and can be used at very high working temperatures. Alloy Steel End Mills resists abrasion and high working temperatures, and has higher feed rates than High-speed Steel. High-speed Steel End Mills are compatible with a variety of materials and is typically used for less demanding jobs. Tungsten carbide material is the better choice in cutting industry.
An End Mill’s end cut type can either be center cutting or non-center cutting. Center-cutting end mills can create three-dimensional shapes and profiles, and make plunge cuts similar to a drill bit. All Carbide End Mills are center cutting. Non-center-cutting End Mills are suitable for peripheral milling and finishing, but cannot be used to make plunge cuts. Tungsten Carbide End Mills will specify if they are center or non-center cutting.
Specifications of corner radius head End Mills:
| Description | D | Lc | L | d | R | z |
| Standard Length | 1.0~6.0 | 3.0~16.0 | 50 | 4~6 | 0.0~2.0 | 2 |
| 8.0 | 20 | 60 | 8 | 0.3~2.0 | 2 |
| 10.0~12.0 | 25~30 | 75 | 10~12 | 0.3~3.0 | 2 |
| 16.0 | 36 | 100 | 16 | 1.0~3.0 | 2 |
| With Long Shank Length | 6.0 | 15 | 785 | 6 | 0.5~1.5 | 2 |
| 8.0~12.0 | 20~30 | 100 | 8~12 | 0.5~2.0 | 2 |
| 16.0 | 36 | 150 | 16 | 0.5~2.0 | 2 |
| Standard Length | 2.0~6.0 | 6.0~16.0 | 50 | 4~6 | 0.1~0.5 | 3 |
| 8.0 | 20 | 60 | 8 | 0.5~1.0 | 3 |
| 10.0~12.0 | 25.0~30.0 | 75 | 10~12 | 0.5~2.0 | 3 |
| 16.0~20.0 | 16.0~45 | 100 | 16~20 | 0.5~4.0 | 3 |
| Standard Length | 1.0~6.0 | 3.0~16.0 | 50 | 4~6 | 0.0~2.0 | 4 |
| 8.0 | 20 | 60 | 8 | 0.3~2.0 | 4 |
| 10.0~12.0 | 25~30 | 75 | 10~12 | 0.3~3.0 | 4 |
| 16.0 | 36 | 100 | 16 | 1.0~3.0 | 4 |
| With Long Shank Length | 6.0 | 15 | 785 | 6 | 0.5~1.5 | 4 |
| 8.0~12.0 | 20~30 | 100 | 8~12 | 0.5~2.0 | 4 |
| 16.0 | 36 | 150 | 16 | 0.5~2.0 | 4 |
Coating Introductions:
| Coating Sheet |
| Coating Type | TiAIN | ALTiN | TiSiN | Nano |
| Hardness(HV) | 2800 | 3200 | 3600 | 42(GPA) |
| Thickness(UM) | 2.5-3 | 2.5-3 | 3 | 3 |
| Oxidation Temp(°) | 800 | 900 | 1000 | 1200 |
| Friction Coeffient | 0.3 | 0.3 | 0.45 | 0.4 |
| Color | Violet | Black | Copper | Blue |
TiAIN
A special multilayer coating for edge retention and corrosion resistance when used on a wide range of materials including iron based, hardened steels, and stainless steels. Typically TiAIN is used in applications with lower cutting speeds than TiSiN and ALTiN but often improves the tool's lifetime by a factor of three or more.
ALTiN
A general purpose coating that offers improved wear resistance to abrasive, adhesive, or difficult to machine materials such as cast iron, aluminum alloys, steels, copper and more. This is a common used substitute when the advantages of TiAIN cannot be used, as in applications that cannot generate the speeds and feeds required for higher cutting temperatures. ALTiN is harder and more impact resistant than TiAIN and can improve tool life.
TiSiN
This is a high performance coating for milling, tapping and drilling in stainless steels, carbon steels, alloy steels, and cast iron. This coating is extremely heat resistant and can be used with or without coolant. It is exceptional in difficult to machine materials where adhesive wear is particularly high and can be run at much higher speeds and feeds than all other coatings.
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